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ANDON LIGHT VISUAL CONTROL SYSTEMS

In any Manufacturing Line people ( Workman) faces different issues during his operation; but he/she has no time to move & search for support / solution for the same. Andon Light Visual Control System is there to support the workman in such cases. As you use this, it communicates particular issue / problem in no time even without uttering a single word. May be it is a case of Quality issue or Safety issue or Process Issue or Manitenance issue or line stoppage due to any reason. We have come up with such solutions which can be installed in any manufacturing line immediately.

Salient Features:

• Simplest Lean method for Visula control of any unwanted event or Muda.
• Simple but instantly extremely effective means.
• Install & use type methodology.
• Easy to use & Self explanetory.
• Available from 1 to 5 stage type.
• Models available with Hooter.
• Models available with Rotating Light.

 

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INFLATABLE EMERGENCY LIGHTING SYSTEM

This Light is an important support in any emergency need or any Disaster management need. Since it’s set up time is extremely low, and light weight & does not requires maintenance, it is very popular for it’s application .

Salient Features:

• Small,lightweight,foldable and portable.
• Can be operated easily by one person. It is safe and reliable.
• Inflates to a height of 5m from ground level.
• Performance Guaranteed.
• 400W Metal Halide lamp (brightness 42000 Lm) to illuminate an area of 10,000 Sq.approx..
• Powered by Honda Portable Petrol Generator.
• Can also work on AC220/240V mains.
• Standalone glare free illumination system.
• Can be easily used in Rainy condition.

Technical Spec.:

• Total Weight — 40 Kg. Approx.
• Tower Height — 5 Mtrs.
• Generator — 4 Stroke Petrol, Honda.
• Light Source — 400 Watt, Metal Halide lamp, Philips.
• Illumination — ~ 42000 Lm.
• Total Set up /Start up time — 2 ~ 3 Minutes.

 

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PORTABLE EMERGENCY LIGHTING SYSTEM

This Light is an important support in any emergency need or any Disaster management need. Since it’s set up time is extremely low, and light weight & does not requires maintenance, it is very popular for it’s application .

Salient Features:

• Small,lightweight,foldable and portable.
• Can be operated easily by one person. It is safe and reliable.
• Inflates to a height of 5m from ground level.
• Performance Guaranteed.
• 6 X 24W LED Lights to illuminate. an area of 10,000 Sq.approx..
• Powered by Honda 150 AH Battery. Therefore no fuel is required.
• Battery can be charged by Fitted Charger with 230VAC Electricity.
• Option for Battery Charging with Solar cell is also available.
• Standalone, easy carry design. Easy & manual erction of Mast.
• At full Charge, continuous 10 hours illumination is avilable.

Technical Spec.:

• Total Weight — 60 Kg. +
• Tower Height — 5 Mtrs.
• Battery —- 150 AH, Lead Acid.
• Light Source — 6 X 24 Watt, Sealed LED lamp.
• Battery Charger — 230VAC, 50Hz / 13.8VDC.
• Total Set up /Start up time — 30 Minutes.
• Movement —- By Wheels fitted at bottom.

 

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STREET LIGHT

This Light is designed & developed specially for drive way or passage way lighting of factories. It is very simple in design, very light in weight , easy to mount & ready to use.

Salient Features:

• Industrial Street light with high beam lighting system.
• Available in 15 Watt & 30 Watt with 1200 & 1800 Lumen illumination.
• Wall mounting clamp comes free with each unit.
• Easy to mount; easy to maintain.
• Light weight & very Handy.
• Extremely economic ; very low running cost.
• Generates extremly low heat.
• Ideal substitute for Fluorescent tube lights / Halogen lamps.
• Available with Soler Plates.
• Consumes very low power in comparison with other existing lights.

Technical Spec.:

• Supply Voltage — 230 VAC, 50 Hz.
• Power — 165 H woautrts ./ 30 watt.
• Light int. — 1200 / 1800 lumens
• Light type — Pure White /Warm White

 

 

 

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WORK BENCH LIGHT (LED)

This Light is designed & developed for lighting needs on work benches in assembly lines of any industry. It is very simple in design, very light in weight , easy to mount & ready to use.

Salient Features:

• Work Bench Light with clear beam lighting system.
• Available in 8 Watt & 15 Watt with 700 & 1200 Lumen illumination.
• Small , beautiful & compact.
• Easy to mount; easy to maintain.
• Light weight & very Handy.
• Extremely economic ; very low running cost.
• Power factor is very High ~ 0.95. Generates extremly low heat.
• Ideal substitute for Fluorescent tube lights / Halogen lamps.
• Available with Soler Plates.
• Consumes very low power in comparison with other existing lights.

Technical Spec.:

• Supply Voltage — 230 VAC, 50 Hz.
• Power — 7 watt / 15 watt.
• Light int. — 700 / 1200 lumens
• Light type — Pure White /Warm White
• Size — 12″(L) X 1.75″(W) X 2″ (H)
AUTOMATIC ON LINE DATA LOGGING SYSTEM

It is an extremely versatile, expandable data logging and alarm system. It is ideal for real time monitoring of a wide range of parameters such as Temperature, Humidity, Force, Pressure, pH, Conductivity, Sound/ Noise Level, Current, Voltage, Energy, Torque, Strength (Sheering/ Compression/Tensile etc.), Liquid Level, Weight, Speed, RPM i.e., almost everything which you may need to monitor constantly, accurately and automatically of any Process or Testing Cycle. It works on MODBUS Protocal. It gives round the clock constant vigil to your important process parameters without any human effort.

Salient Features:

• Collect up to 1 million samples.
• Easy and intuitive to use.
• Maintenance Free Hardware & software.
• Supports 32– & 64–bit #editions of Windows XP (SP2 and above), Vista, Windows 7 and Windows 8 (not Windows RT)
• Fast response time(10mS) & user selectable sampling frequency (1second to 1 hour).
• Easy to understand & analyse the data.
• Real–time data collection, analysis and display.
• Programmable alarm limits can be set for each channel.
• Data can be exported to spreadsheets and databases or any other windows application.
• Save multiple setups for different tests and experiments.
• Can be used with desktop or laptop PCs.
• Supports multiple loggers on the same PC.
• Uses your PC monitor to give large colour display, ideal for education and training.
• Waveforms can be saved, printed, faxed or emailed from your PC.
• Available both in 32 & 64–bit version.
• Enables you to start/stop recording and specify recording files. It shows the current readings and alarm conditions for each channel. All settings such as scaling, channels and sampling are controlled from the recorder view.
• Alarm Limits can be set for each channel to alert the user should a parameter go out of a specified range.
• Multiple Parameters can be viewed simultaneously on a single PC.
• Very economic (Low in cost.), No recurring cost is involved & very convenient for any industry.
• Simple Training enables anybody to use this software.
• On Computer screen you can view the real-time data in different styles as per your requirement & convenience as follows

SPREAD SHEET : Data can be viewed in Tabular form in a Spread sheet.

XY Graph: Data can be viewed in Graphical form. In this case values (Process value & set value) of all different parameter is plotted in different colour. Therefore very easy for comparison.

BAR CHART: Data can be viewed in Bar chart form. In this case Values (Process value & set value) of all different parameter is plotted in different colour. Therefore very easy for comparison.

SCATTER PLOT: Data can be viewed in Scatter plot.

 

 

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LOW COST AUTOMATION, POKA YOKE FOR EXISTING MACHINES

Cost to quality(running cost) in today’s production system is very expensive & increases the cost of your product. It can be saved with implementation of low cost automation & POKA YOKE in your existing equipment / machine.
We do offer such solutions for manufacturing industries. Here under are photographs of some of our executed low cost automation & POKA YOKE for Control of NG Part @ 0 PPM.

Salient Features:

• With execution of such aspects, Process rejection can be arrested (in 100%) without fail in any condition ; therefore, it helps in achieving the miracle figure of 0 PPM through put rejection.
• Chances of operator’s error is also arrested.
• Product Quality improves automatically.
• No manual inspection is required; therefore Cost to Quality (running) for particular process becomes 0 .
• It is very low cost but very dependable approach.
• This method can be adopted in any machine /equipment / Process.
• This method is very popular in high volume production systems / line.

 

 

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FULLY AUTOMATED SPECIAL PURPOSE MACHINES (SPM) & EQUIPMENTS

We design & manufacture Special purpose machines as per customer’s of any manufacturing system.

Here under is Photograph of one SPM made for Assembly of switch housing used in BMW & Rolls Royce cars.

 

 

 

 

AUTOMATIC ON LINE AIR PRESSURE MONITOR

This is an unique, first of it’s kind Product & is meant to serve manufacturing & service industry where ever pneumatic equipments or tools are used.
In modern manufacturing line, maximum machines & tools are operated by pneumatic pressure & compliance of required Pressure level is very important for their output qualities. For example, if any pneumatic screwdriver is operated with air pressure that is not properly controlled, then tightening torque will not be consistent in the products/parts which are said screw driver.
Any body can understand the impact of this nuisance in any product may be it a vehicle, switchgear, toy even a machine. Once started, it continuously monitors the air pressure level & gives Audible signals & closes the line (optional) if air pressure deviates from preset low & high levels. Therefore it is designed to serve all manufacturing & service industry.
Signage with Single or Double Side both

Technical Spec.:

• Reaction time — Instantaneous
• Operation — Continuous & Automatic
• Power Supply — 230 VAC, 50/60Hz.
• Air Pressure — 0~10 bar
• Warranty — 1 Year
• Line Pressure Display — Digital

Salient Features:

• Easily installable on any existing Air distribution line.
• Can be used with any Special Purpose machine or Robot.
• Can be used non stop round the clock.
• Operates with very Low Consumption of Power.
• Digital, instantaneous & Auto reset control system.
• Poka Yoke Connection System.
• Excellent accuracy, repeatability & reproducibility.
• Can be used with any Special Purpose machine or Robot.
• Maintenance Free

 

 

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AUTOMATIC LUBRICATION SYSTEM

This precision spray Lubrication system comprises One Electronic Spray Controller, One Precision Valve & one Stainless steel Pressure tank. It applies low viscosity liquids with mess or waste. Using low pressure & low volume, they can be easily adjusted from a jet to a fine mist. This system can be used for automated or operator controlled applications. Precision spray system is proven for coating, marking bonding and lubricating. High levels on control with no overspray. Suitable for many fluids and low to medium viscosity materials. Some applications are shown here.

Salient Features:

• Shot rate frequency of 200 cycles/min
• Suits for spraying paint, flux, urethane, & lubricants.
• Stainless Steel fluid body.
• Stroke adjustment to fine-tune spray area.
• Nozzle design prevents clogging.
• Designed for materials under 1000cps Viscosity.
• Can be used manually or with a Robot.

Technical Spec.:

• Operating air pressure: — 70 – 100 psi
• Atomizing air pressure: — 1 – 30 psi
• Fluid viscosity range: — up to 1000 cps
• Fluid pressure: — 1 – 100 psi (0.1 – 7 bar)
• Flow rate: — up to 28cc/sec
• Operating frequency: — over 200 cycles/min
• Spray angle: — 12º
• Spray pattern: — circular (conical)
• Operating air inlet: — 10-32 thread with push-in fitting for 1/4 tube
• Atomizing air inlet: — 10-32 thread with push-in fitting for 1/4 tube
• Material inlet: — 1/8 NPT with compression fitting for 1/4 tube

 
AUTOMATIC DIGITAL LIQUID DISPENSER

This Dispenser dispenses low, medium & high viscous liquid, gel & Fluids accurately & consistently. Small Footprint & light weight makes this dispenser very handy & portable. Highly Responsive Digitally Controlled Air Pressure & Vacuum management system is the key part for Precision performance & great repeatability & reproducibility. That is why usage of these dispenser gives high process capability.

Technical Spec.:

• Physical Size — 96mm(H) X 192mm(W) X 250mm(D)
• Weight — 2 Kgs.
• Cycle Rate — 1200 cps
• Time Range — User Selectable in Sec, Min & Hours.
• Power Supply — 230 VAC, 50/60Hz.
• Air Pressure — 0~6.9 bar (0 ~ 700 psi)
• Warranty — 1 Year
• Display — Digital

Salient Features:

• Adjustable Suck Back Control prevents tailing of material (i.e., waste) after each cycle.
• Can be used with any Special Purpose machine or Robot.
• Digitally Programmable time & Air pressure with utmost accuracy
• Operates with very Low Consumption of Power.
• Ready to use ( Plug & use ) feature helps to operate the dispenser without any special training.
• Poka Yoke Connection System.
• Instantaneous & accurate Operation
• Keeps Work place Zero Spill off , Clean & Healthy.
• Maintenance Free

 

 

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AUTOMATIC EPOXY/RESIN-HARDENER DISPENSER…

This is a State of art automatic Resin Hardener Dispenser. It does multiple jobs accurately without any human intervention. It dispenses low, medium & high viscous liquid, gel & Fluids accurately & consistently. In each cycle of operation, it automatically measures, mixes & dispenses Resin Hardener material to work pieces. The rugged & airtight control system enables it to perform with out any maintenance even in very hazardous or dusty environment. But at the same time the sleek design makes it a perfect match for any state of art continuous modern assembly line. This dispensing system is unique in it’s own kind for it’s performance & available in varity of models & Capacity.

Technical Spec.:

• Cycle Rate — Varies depending on Shot Sizes(Volumes of – RH Mixer)
• Time Range — User Selectable in Sec, Min & Hours.( Available in Automatic Models)
• Power Supply — 230 VAC, 50/60Hz.
• Air Pressure — 0~10 bar
• Warranty — 1 Year
• Mixing Ratio — Available for 10:1 to 1:1

Salient Features:

• Available both in Manual & Automatic Version
• Can be used with any Special Purpose machine or Robot.
• Can be used non stop round the clock.
• Operates with very Low Consumption of Power.
• Ready to use ( Plug & use ) feature helps to operate the dispenser without any special training.
• Poka Yoke Connection System.
• Instantaneous & accurate Operation
• Easily available spares.
• Maintenance Free

 

 

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AUTOMATIC GREASE DISPENSER

This is an unique & first of it’s kind Product & is meant to serve manufacturing Process requirement of grease application in any Industry. This exclusively designed keeping in mind drawbacks of existing all available grease dispensers. It is combination of Grease Pump & Dispenser. Very Handy & Portable. The rugged & airtight control system enables it to perform with out any maintenance even in very hazardous or dusty environment. But at the same time the sleek design makes it a perfect match for any state of art continuous modern assembly line. This dispensing system is unique in it’s own kind for it’s & available in varity of models & Capacity. It saves substantial time in operation in comparison of other conventional grease dispensers.

Technical Spec.:

• Cycle Rate — Varies depending on Shot Sizes
• Time Range — User Selectable in Sec, Min & Hours.
( Available in Automatic Models)
• Power Supply — 230 VAC, 50/60Hz.
• Air Pressure — 0~10 bar
• Warranty — 1 Year

Salient Features:

• Available both in Manual & Automatic Version
• Can be used with any Special Purpose machine or Robot.
• Can be used non stop round the clock.
• Operates with very Low Consumption of Power.
• Ready to use ( Plug & use ) feature helps to operate the dispenser without any special training.
• Poka Yoke Connection System.
• Do not need to fill the dispenser with grease. It automatically pumps in grease from any container & then dispenses as per user’s desire.
• Easily available spares.
• Maintenance Free

 

 

 

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AUTOMATIC SPRING DISPENSER

This is the most flexible detangling system, that unlike any other can be utilized for total automation integration or as a stand-alone processor. It is very small in size , portable, Low Powered, easy to operate, Low Priced & highly efficient Detangler Cum dispenser. The D-Tangler 2000 is able to process various sizes and shapes making this unit the most cost-effective system available today, providing substantial cost savings to your company’s bottom line. Simply put in handful tangled spring & switch it’s on power, you will get detangled spring from it’s out late immmediately(1000~1500 nos. per minute).
By eliminating time consuming untangling activity by the operator in your present assembly station, you reduce processing time & cost of each part & increase in productivity.

Technical Spec.:

  • Cycle Rate — Varies depending on Shot Sizes
  • Time Range — User Selectable in Sec, Min & Hours. ( Available in Automatic Models)
  • Power Supply — 230 VAC, 50/60Hz.
  • Air Pressure — 0~10 bar
  • Warranty — 1 Year

Salient Features:

  • Available both in Manual & Automatic Version
  • Can be used with any Special Purpose machine or Robot.
  • Can be used non stop round the clock.
  • Operates with very Low Consumption of Power.
  • Ready to use ( Plug & use ) feature helps to operate the dispenser without any special training.
  • Poka Yoke Connection System.
  • Do not need to fill the dispenser with grease. It automatically pumps in grease from any container & then dispenses as per user’s desire.
  • Easily available spares.
  •  Maintenance Free

 

 

 

AUTOMATIC SCREW DISPENSER

It is very Compact, portable, most economic, versatile & ready to use Screw or Bolt Dispenser. Perfectly matches for any assembly or manufacturing Process. It is very flexible in design & can be set for different sizes & lengths of screws or bolts. Very fast response time & automatically senses the operator demand. & accordingly itself switches on & off .

Technical Spec.:

• Weight — 3.5 Kgs.
• Applicable Screw Si z -e-s- M2~M5
• Applicable Screw L e n–g-th Up to 30mm.
• Power Supply — 230 VAC, 50/60Hz.
• Warranty — 1 Year

Salient Features:

• Simple & stand alone Operation.
• Can be used with any Special Purpose machine or Robot.
• A single equipment can serve for different screw sizes.
• Operates with very Low Consumption of Power.
• Ready to use ( Plug & use ) feature helps to operate the dispenser without any special training.
• Poka Yoke Connection System.
• Instantaneous & accurate Operation.
• Convenient for any work station.
• Maintenance Free

 

 

 

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HOT STAMPING INDEXABLE NUMBERING MACHINE

This is a unique product of it’s kind. Made for highest quality of raw material. Perfectly suits the application of Serial number / Product code No. / Logo etc. to plastic / PVC surfaces. Specially designed for Serial number marking on Automotive & Telecom Batteries. It is ready to use type & can be used by any layman. Because it does not requires special training to use.

Salient Features:

• Available up to 10 digits ( Alphabets & Numerals)
• Letter / Digit height available is 3 ~ 7mm.
• Effortless indexing & usage.
• Digital Temperature Control(User settable).
• Very Light Weight , Portable & Sleek Design.
• Most Economic solution than any other available solution for such application.
• Also available with stand alone hand press / Pneumatic Press.
• Lesser wear, Longer Life.
• Most efficient.

 

 

 

 

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ROBOTS

This is a three axis Robot system. Designed & developed to perform small operations where accuracy , repeatability & reproducibility is very important such as Glue application, Fluid dispensing, Screw Tightening, sticker fixing, Marking or Coding applications etc. Each axis is constructed with our unique precision ground structure for rigidity and machine tool like precision and performance. These systems are ideal for high speed / payload applications. It can create revolution in your any assembly line.

Salient Features:

• The overhead gantry offers flexibility in tooling/fixturing.
• No mechanics or electronics below the dispensing plane.
• Continuous path motion for accurate XYZ dispensing.
• Maintenance Free.
• Consumes very low power.
• Very Flexible, sleek, Portable & Economic.
• Hundreds of Programs can be saved in it’s internal memory & can be recalled & used any time.
• Easily programmable to to Interpolate in lines or in arcs as per product’s requirement
• Can be sequenced with any other SPM or Operation.
• Operation range can be from 200mm X 200mm up to 400mm X 400mm

 

 
UNMANNED GUARD…DIGITAL EYE

This is very unique product & very important security of important areas of any industry like Testing Laboratory, Data Room, Bench marking Room, Substation room etc.This continuously keeps vigil of your important sections and never allows any unauthorised entry of any person or object. It operates on digital technology &have very fast response time. Once you install this Digital Eye, you can rest assure of any unauthorised entry & any wrong doing to your safe kept articles or processes. As & when any unwanted person tries to enter, this system will infringe with Security Alarm. Persons having entry card will only be able to enter the area. Even you can also know how many times a particular person did entered & their corresponding entry times.

Technical Spec.:

• Sensing Distance: — 0.1 ~ 6 Mtrs.
• Protection Structures: — IP 65
• Fluid viscosity range: — up to 1000 cps
• Power Supply: — 230 VAC, 50/60Hz.
• Response time: — 30mS
• Data Transfer: — Through RS232 to any Computer
• Data Pattern: — Real time

Salient Features:

• Completely unmanned Security System.
• Consumes very low power to operate.
• Real time Data of entry of persons is automatically stored in PC.
• Any time , Stored Data can be recalled & read.
• Real time Data of entry times of persons can be observed.
• Very fast acting.

 

 

 

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CAULKING DISPENSER GUN

It is hand held, very convenient, compact, safe, manually operated two component (liquid/gel/paste) dispensing gun. Does not requires any special training to operate. Very important & useful tool for fluid application in any process in any industry. This tool helps a lot to minimise dripping waste in liquid/gel/paste application & keeps work place neat & healthy.

Technical Spec.:

• Sizes available —– For 50 to 500ml Cartridges
• Ratio —– From 1:1 to 10:1

Salient Features:

• SMED fitment style of cartridges.
• Most cost effective method of application with minimal waste.
• Also available for single component dispensing.
• Very handy design , stress less caulking by hand.
• Applicable amount of Liquid/gel can be easily controlled.
• Maintenance free

 

 

 

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LIQUID DISPENSING CARTRIDGES

Best Quality Cartridges , their piston & end locks are available for dispensing of fliuds(liquid/gel/paste). These cartridges/barrels can be used with any type of applicator in any industry.

Technical Spec.:

• Sizes available —-/
• Dual Cartridges (for 2 component dispensing) — 50ml to 1500ml
• Available for Mixing Ratio —– From 1:1 to 10:1
• Single Cartridges(for 1 component dispensing) — 5 cc to 50cc

Salient Features:

• This Syringe Barrels are very useful & can be adopted with hand held dispensers as well as automatic dispensers.
• Standard Piston comes with each barrel as accessories.
• Ready to use.
• Very low cost.
• Comes for single liquid and also for two part liquids.

 

 

 

 

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DISPOSABLE STATIC MIXING NOZZLE

These mixing nozzles are time tested & widely used for online mixing process.

 

Technical Spec.:

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Salient Features:

• Very easy to use.
• Most cost effective method of mixing with Zero waste.
• Can be used with manual & Automatic Dispensers/Caulking guns.
• Available in wide range of sizes.
• Completely safe & disposable.